Services

Thirteen services, one layer at the edge

Inspection, edge hardware, machine and facility monitoring, and the lifecycle work that keeps it all accurate and secure — designed, installed and supported by one team, on hardware you own.

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A watchmaker's tray of compartments, each holding a different precision part — a lens, a bearing, a gear — with one orange screw. — **FIG. 06**Every service is one precise part of a single mechanism — a watchmaker's tray.

One integrator

What the line makes, how machines run, how the building behaves

In most plants, quality, maintenance and facilities each bought their own system from their own vendor. That means three gateways, three dashboards, three security reviews — and none of them share data. The camera that sees a seal defect has no idea the sealing jaw's heater is failing; the energy meter that sees a compressor running all weekend has never heard of the leak survey.

We build one layer instead. Lensnode and Pulsenode sensors feed Gatepoint gateways, everything is managed in Perflens Console, and the hardware, models and data belong to you. You can start with a single service. The second project then reuses the gateway, the network design and the security review of the first.

Vision & Inspection

See what the line makes

A dense grid of identical steel balls; one ball's reflection is subtly distorted and marked in orange.

AI Visual Inspection Systems

Turnkey inspection cells — optics, lighting, edge compute and PLC reject logic — that catch the defects people and rule-based vision miss.

A vintage brass microscope fitted with a tiny modern camera module on its eyepiece, connected by an orange ribbon cable.

Vision Retrofit for Existing Lines

AI defect detection added to the cameras, mechanics and PLC your line already has — wired into your reject logic and MES without rebuilding the cell.

Six identical ceramic insulators casting grey shadows; one casts an orange shadow, as if its heat were visible.

Continuous Thermal & Multispectral Monitoring

Fixed radiometric thermal and multispectral sensors that watch molds, seals, ovens and live electrical gear around the clock, instead of once a year.

An original cracked tile beside a grid of plaster casts, each with a slightly different crack, one filled in orange.

Synthetic Defect Data & Model Training

Defect taxonomies, audited labels and synthetic rare-defect images, with every model validated on real parts and delivered with a model card and ONNX files.

A brass ship's speaking tube whose mouthpiece is a modern camera lens, joined by an orange ring.

Private Vision-Language Copilot

An on-device vision-language assistant on Gatepoint G8 that answers plain-language questions about camera feeds and reject history, while your inspection models keep pass/fail authority.

Edge Hardware

Compute, optics and firmware built for the floor

Machined aluminium nesting dolls lined up from a rugged outer housing to a tiny orange core.

Edge AI Hardware Integration

Compute selection across Hailo, NVIDIA Jetson and Qualcomm Dragonwing, plus the thermal, power, enclosure and lifecycle engineering that keeps it running on a plant floor.

An aluminium dome set with dozens of tiny glass lenses like an insect's compound eye, one lens tinted orange.

Smart Optical Sensor Design

Custom optics, illumination and sensor housings for parts that defeat standard cameras: reflective, transparent, hot, washed down, cramped or very fast.

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Embedded Firmware & Custom Electronics

Embedded Linux, drivers, camera pipelines, MCU firmware and custom PCBs for equipment makers — the same discipline that goes into every Perflens node.

IoT Monitoring

Hear how machines and buildings run

An hourglass in which fine metal shavings, some of them orange, fall onto a bearing at the bottom.

Predictive Maintenance & Condition Monitoring

Vibration, ultrasound, temperature and motor-current monitoring that names the likely fault, ranks it by asset criticality and is checked by an analyst before it reaches you.

Three glass vessels pour into one another, losing a little each time; the last holds a smaller amount of orange liquid.

Equipment Performance & OEE Tracking

Machine-state capture from PLC tags, or from non-invasive sensors where there is no PLC, with microstops, OEE by shift and loss trees your operators help explain.

A miniature building under a glass dome at night, dark except for a few orange-lit windows in empty rooms.

Facility & Energy Operations Monitoring

Sub-metering, compressed-air leak detection, HVAC and refrigeration health, environmental data and privacy-preserving occupancy counts for the whole building.

Lifecycle

Keep it accurate and secure after go-live

Tweezers add a tiny orange weight to a brass balance scale to bring it back into perfect balance.

Perflens Care

Managed models and alerts: drift monitoring, scheduled retraining, analyst-verified alerts, fleet health and OTA updates in three tiers with published prices.

A steel honeycomb of sealed cells, each holding a different machine part, one sealed with an orange wax cap.

Edge & OT Security

Device hardening, zones and conduits, SBOMs, signed updates and vulnerability handling designed in line with IEC 62443, plus CRA readiness for equipment makers.

Better together

How the services combine

Because everything shares one platform, the useful combinations cost little extra to set up.

Inspection with Care

An AI visual inspection cell is only as good as its model a year from now. Perflens Care watches for drift and retrains before detection slips.

Monitoring with security

Condition and facility monitoring add dozens of endpoints to a network. Edge and OT security puts them in their own zone with documented conduits before the first sensor goes live.

Thermal with current

A Lensnode T on switchgear and a Pulsenode C on the same feeder let temperature rise be compared at similar load, on one gateway.

OEE with machine health

The current clamp that tells you a machine is running also tells you its motor is drawing unbalanced current — OEE tracking and predictive maintenance share the hardware.

Published pricing

Every price is on the website

$9,500

Feasibility Sprint, 3 weeks, fully credited within 90 days

$24,000

Proof of Value, 6 weeks on your line with loaner hardware

$2,950

per inspection station per month, as a service

$89

per monitored asset per month, minimum 25 assets

$1,450

per building per month, up to 150,000 sq ft

Subscriptions run on 36-month terms, and every system can also be bought outright. See pricing for what each price includes.

FAQ

Questions we hear often

Can we start with just one service?

Yes, and most clients do — one inspection station, one set of critical assets or one building. A Feasibility Sprint or Proof of Value proves the result before you commit to more.

Do we have to use Perflens hardware?

Most services are delivered on the Perflens Edge Stack, but not all. Vision Retrofit reuses your cameras, and our hardware and embedded engineering services build into your own products. Models are always exportable as ONNX.

Which service should we start with?

Wherever being wrong costs the most — customer escapes, unplanned downtime or energy waste. A free 45-minute discovery call is usually enough to tell which one that is.

Do you work outside manufacturing?

Yes. Data centers, warehouses and commercial buildings use our thermal, condition and facility monitoring. See industries for the sectors we cover.

Start with the problem, not the product

A 45-minute discovery call is free. Tell us about the defect, the asset or the building, and we'll tell you which service fits — or whether none does.

Book a discovery call See pricing